New version of this page available at digitalfire.com: Click here to go now

Fillite Standard

Hollow Ceramic Microspheres

Chemistry

Chemistry available on new site, see link above

Miscellaneous

Notes

Fillite is a glass hard, inert, hollow silicate sphere. Fillite is primarily used to reduce the weight of plastics, rubbers, resins, cement, etc., but also imparts further benefits in many situations. Many of the advantages from the use of Fillite, including increased filler loading and improved rheology, are directly attributed to the spherical nature of the material.

Characteristics

Lightweight, free-flowing, spherical, inert.

Typical Applications

Refractories, PVC flooring, SBR latex carpet backing, brake linings, Phenolics, Epoxies, Cast Polyesters, synthetic marbles, syntactic foams, BMC, SMC and FRP, low density cements, shotcrete, and wallboard joint compounds, automotive sound-damping sheets.

Advantages

Reduced weight, increased filler loading, better flow characteristics, less shrinkage and warping, improved physical properties in moldings, castings, and laminates, reduced water absorption, improved flame retardance, improved chemical resistance.

Physical Properties:

Average Particle Density 0.6-0.8 g/cc
Average Bulk Density 0.35-0.45 g/cc
Packing Factor 60-65%
Hardness Mohs Scale 5
Average Wall Thickness 5-10% sphere diameter
Melting Temperature: 1220-1350C
Thermal Conductivity: 0.11 Wm-K
Coefficient of Thermal Expansion - 8 x 10 -6 (K)
Surface Moisture 0.3% maximum
Crush Strength: 1500-3000 psi
Oil Absorption: 16-18 g oil/100g

Particle size varies with grades. Varies from 100% minus 100 microns to 20%.

Chemical Properties

Shell is 27-33% Al2O3, 55-65% SiO2, 4% maximum Fe2O3. Gas is 70% carbon dioxidate, 30% nitrogen.

Specialty High Alumina grades are also available.

This material does contain trace heavy metals, however they are bound into the glass structure.

Arsenic 10 ppm
Cadmium <0.1 ppm
Cobalt 2 ppm
Chromium 7 ppm
Copper 10 ppm
Mercury 0.5 ppm
Lead 5 ppm
Manganese 10 ppm
Nickel 5 ppm
Zinc 25 ppm
Selenium 0.5 ppm
Antimony n/a

Available from Trelleborg Fillite, Inc., 1856 Corporate Drive, Suite 135, Norcross, GA 30093-2925
Phone 770-729-8030


Data

Suppliers

Authors

XML

Available on new site, see link above



Much more information with complete interlinking to many related
databases can be found by logging into the www.ceramicmaterials.info database


Copyright 2003 http://digitalfire.com, All Rights Reserved
Please support http://ceramicmaterials.info to improve this library
instrial.gif (4460 bytes)

INSIGHT is ceramic chemistry
calculation software that runs on
Windows, Mac and Linux and talks
to this web site.